1. Badminton racket with broken handle: Make it yourself or buy a new racket handle
Finding a new racket handle to repair a broken badminton racket today is not easy, so you should accurately measure the dimensions of the old racket handle such as size, length and weight, then go to a carpentry workshop for help. they cut it to exactly the same size.
By accurately measuring the size of the old racket handle, you will get the weight and balance closest to the manufacturer.
2. Peel off the broken core, remove the racket handle cover and pin hook.
The second step when repairing a badminton racket with a broken handle is to unwrap the old racket blades and keep them for use if they are still intact and of a certain degree of newness.
Next, remove the racket’s butt cover by removing the staples. These staples help fix the racket’s end cap to the wooden handle instead of using glue.
All staple hooks and rolling end caps can be reused as long as they maintain the manufacturer’s original condition and shape.
3. Remove the racket head cover.
This is a step that requires skill and meticulousness when repairing a badminton racket with a broken handle because the racket head cap and wooden handle are stuck together very tightly through a layer of specialized glue.
With that meticulousness, you will be able to keep the original racket head cover from the manufacturer and not need to use a replacement cover.
The best way is to take out the wooden handle bit by bit to minimize the risk of damaging the racket head cap.
4. Grind and file the shaft to match the new racket handle.
After removing the racket shaft from the racket handle, you will see a layer of glue remaining. Your job is to remove this excess glue by using sandpaper to grind and file them all.
This is an important step in the process of repairing a broken badminton racket. You need to be careful that the color is just enough to cover the glue layer. If you grind too much, you will make the racket shaft smaller and lose the weight balance!
5. Drill the middle screw hole.
The screw hole in the middle will have 2 functions in repairing a badminton racket with a broken handle. First, this will be the key point to fix the racket handle with the racket shaft. Second, it will help release air when gluing the racket, avoiding accidents. The condition of the uneven glue layer affects the quality of this badminton racket repair process.
Next you need to mark the drill hole on the broken badminton racket handle to ensure this position coincides with the length of the racket shaft when inserted into the handle.
6. Glue the racket shaft and the racket head cap in place.
First you need to fix the racket shaft into the new badminton racket handle. This step is very important to ensure the strongest adhesion, directly affecting the quality of repairing a broken badminton racket handle.
Next, apply glue evenly on the position of the racket head and we will place the racket head cap there, note that you need to set the exact position and direction of the racket head cap!
7. Fix the racket cover and finish.
The last step in the process of repairing a badminton racket with a broken handle is to take advantage of the hooks just now, pin the racket’s end cap to the original position.
Re-wrap the racket blade and wrap the new handle, that’s it, you have just completed the steps to repair the broken badminton racket handle. Hopefully you will have good experiences and products when doing it. at home!